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Chapter 41 of 92Space & aerospace2 min read · 0 exhibits

Inside a Capsule: Bus, Heat Shield and Recovery

What are the main components of a manufacturing capsule system, and where does engineering risk sit?

Chapter summary

a manufacturing free-flyer has three parts: a satellite bus that provides power, propulsion, attitude control and communications while in orbit; a capsule that holds the process module and survives re-entry; and a recovery system of parachutes, beacons and landing gear or flotation.

Key takeaways

  1. 1

    The heat shield is the critical part: it must survive re-entry at above Mach 25.

  2. 2

    Varda moved from a bought bus to its own (W-4 onward) and from bought heat-shield material to its own C-PICA, a licensed NASA technology, by W-5.

  3. 3

    Recovery has been the most common failure point for new entrants.

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